What about Wood
Different wood for different jobs.
Cutting 3D images-You can use many types of wood to cut 3D images. There
are some woods that can be cut easier by the blades.
Chess men-I tried to cut chess men out of different woods with a 433 or a
446 blade. Oak, beech and such caused the pieces to be distorted if the pieces were larger
than 3/4 of an inch. Which means the largest chess piece must be less then 3/4 inch. Pine
could be cut up to 1" but the piece would be smaller again. I learned a lesson from
the wood carvers and tried bass wood. I was really impressed with
this wood. I was able to cut out a chess set with the largest-made being 1 1/4 inches at
the base. I sold one set that was cut at 1" for $60 dollars.
Brio tracks-I have patterns for brio tracks. They need a wood which does
not split easily. Many are made of beech but I have used oak. These types of wood work
well.
Walnut-I inherited some walnut. This is the first wood that put a bad
taste in my mouth. The dust is bitter. I found that it cut easily enough but if you can
get some scraps they create beautiful small animals.
Spruce-I have cut out the 2x4 cars with a 420 blade. The tulips work fine
using this large-toothed blade. This type of wood has much sap and blades twist easily and
get dull quickly.
Please forward your own experience with different woods.
Different blades for different
jobs
The important thing to remember is you learn by experience. I
started with the scroll saw in order to give my children a saw to cut in wood on. I was
tired of hearing the words can you cut this for me. I have tried to teach them and so I
have taught myself. I will be using the Olson blade number that you would buy them in the
store and at times describing a general blade. The numbers that you see are Olson numbers.
They often have letters with the number like an R or F and others. These
letters indicate reverse teeth or a fretwork blade and even skip tooth blades, not to
mention spiral blades.Fretwork blades produce smooth cuts that need no sanding. Reverse
tooth blades need no sanding on the bottom, because they do not cause burs on the bottom.
Experiment with various blades. I have included some TPI numbers which means teeth per
inch. I have also used the Universal number which also means little to me. These numbers
do not describe the blade good enough to purchase the correct blade. The Olson numbers are
a better standard to buy blades. Ignore all numbers and get to know your Olson number.
415-a good beginner blade often with pins. It is not a good blade to do
accurate work with. I use it only as a first time on the scroll saw blade. It has small
teeth so there is little danger for the many children I have taught on the scroll saw to
get seriously cut. It also breaks more often then other blades, which is okay because it
teaches them how to put blades on and off the scroll saw.
420-This is a common pinned blade we use. It has large teeth. We use this
when extremely fine work is not required. The edges are not as smooth as the fretwork
blades. The teeth on this blade have a large set (the distance the teeth are bent apart)
to them then so it can cut thicker materials without bending or twist (as the fret blades
often do). This works great on 2x8 material that I use to make piggy banks.
433-an excellent blade for fine fretwork. I have used this for cutting
paper in stacks of 50 sheets or even cardboard. Smaller blades are available for this
purpose as well.
443-(TPI-20, Univ.#2)This blade is excellent for tight corners in
3/8' oak and such.
446-(TPI 12.5 Univ.# 5)This blade is excellent for thicker fretwork. I
used this blade almost exclusively.
448(TPI 11.5,Univ.#7),450(TPI 11.5 Univ.#9),453(TPI
9.5, Univ.#12)-Is for thicker material. As the numbers get larger, the blade becomes
thicker in width and depth so tight turning becomes increasingly difficult.
454-I bought some of these blades and they were expensive thinking that
they would cut even thicker materials. They did not. They twisted and turned even more
than the 453 blades.
Spiral blades-There are a number of spiral blades. These blades cut in
every direction. Their main purpose is to increase the thickness of cut. Veining is the
term used by many. Think of the veins in a leaf. I would often cut a piece of wood with a
433 blade which gives me great control over where the blade cuts in the piece of wood. The
line that is cut is very very thin. After the work is done, I found that the line was not
visible. I would put in a spiral blade and cut this line again. At that point the cut line
was visible on the other side of the room. You cannot control a spiral blade if the line
is not cut first with a regular blade. DO NOT USE A SPIRAL BLADE WITHOUT CUTTING IT WITH A
NORMAL BLADE. You will not be able to control its direction. An example of the use of
spiral blades can be seen in the home page. The hair lines were cut with a 446 and then
increased in size with a spiral blade. Please note that there are different sizes of
spiral blades with different thicknesses.
Patterns
on the Wood
The most important thing to remember is we cut out patterns. Wood is underneath but
we are really only cutting out patterns. What ever pattern we use we must get it to stick
on the wood. I have tried many things; tape, double sided tape, contact cement, spray
contact cement. All of these don't work well. The only thing I have found to work well is
Spray mount used by photographers. This is a spray that after it is applied the picture
can be removed again. A scroll sawer wants a pattern to remain for a time and then remove
the pattern. The only spray I found to work is made by 3M which was once called spray
mount and now called Super 77 spray adhesive. I have found it only at Building Depot or
Business Depot. One can goes along way. Check it out at 3m.com
Still cutting out one at a time?
Why are you cutting out only one piece of wood at a time?
Cut out as many as you can. I can cut out 8 pieces of panelling at one time. Some have
used nails but I like saving money so I use flat headed screws and screw as much material
together that I can and cut. When I am finished I take the screws out. Dry wall screws
work the best. The screws either go through the corners of the wood or through the last
piece I am going to cut out. Remember the screws have to be far enough appart to make sure
the wood layes don't shift. Put in three screws if you are afraid that it might shift.
When I am cutting out the oak picture frames I put together two layers of 3/8" oak
and I put two screws through the top layer into the bottom layer. I put the screws through
the piece that the picture will be seen through. When I cut out the 3d lions from
cardboard for a children's group I put many screws into cardboard stacked 8 deep. What
ever you do stack the wood as much as you can. It saves you time and energy. Remember that
you might have to change the type of blade you use but that is what experience teaches us.
Use of
wax to cool blades
Burnt wood, melting plastic, dull blades are common problems for the
scroll sawer. Wax acts like oil on mechanical parts. It reduces friction and cools the
parts. These problems can be solved by slowing down the speed of the scroll saw, but many
only have a single speed saw. These problems can be reduced with the use of wax. Almost
all the wax I have seen used goes on the blade and it helps little. The most important
part of scroll sawing is the pattern. Think pattern and go to your odds and ends drawer.
Find that half burned candle from that romantic meal you had with your wife or husband.
Mount your pattern on the wood. Light the candle (white candles are best because the wax
is more see through). Then let the wax drop onto the pattern especially where there are
sharp turns to be made. The higher you hold the candle the more splatter and the wax is
shallower. Experiment to find what works. I would only do a few holes at a time. If you do
the entire pattern to begin with, the wax will get cloudy because of the accumulation of
dust.When it comes to plastics some plastics will even melt with wax and the speed has to
be reduce. I have cut plexiglass and plasics stacked up to 1 inch thick. If you find that
the wax causes you to loose sight of the pattern you might want to make wax paper with old
candles by melting them and dipping paper into it. When you stack plastic or wood you put
this wax paper inbetween the layers. Wax keeps wood from burning, helps you cut through
plastic and increases the length of time you can use your blade before you sharpen it.
Which way
to turn blades
The problem with straight lines is they are difficult to cut
straight with the scroll saw but the other problem is which way should you be cutting out
a hole? Should I cut it out clockwise(CW) or counterclockwise(CCW)? The answer is
determined by the blades and how they are made. When the blade is installed properly,
teeth down, the saw almost always wants to cut to the right. The reason is that the blades
are, I believe, putched out of a piece of metal and therefore are sharper on one side than
the other. The right side is sharper then the left. That means if you cut a hole out of
wood CCW it will be much easier. The other point is that if you need to cut out a small
hole CCW is the way to do it.
Stacking,
Multiple layers, and turning
When you are stacking to cut out multiple copies you will find that
the hole will be a little smaller at the bottom than at the top or the other way around.
If you try to cut CW the hole on the bottom will get too big and the bottom piece or
pieces might be of no use. If you cut CCW the hole will become smaller and it will be
usable. I have worked with slots and tabs, like the 4 piece lion stand up on the easy
page. What I have discovered is that when I have cut eight of these out at once the bottom
one was unusable. I changed my technique in that I did not cut around the hole. But I cut
into the pattern for the slot. I then pulled the blade out and then cut in on the other
side, so both sides of the slot were cut from the same direction. That meant the slot was
then the same size at the top as in the bottom. |